TPU & Flexible Filament Guide

TPU (Thermoplastic Polyurethane) is the most printable flexible filament — rubber-like, tear-resistant, and excellent for grips, gaskets, cases, and vibration dampers. The catch: standard Bowden printers cannot reliably print it, and standard speeds will jam every time. This guide covers everything you need to print flexible filament successfully.

What is Shore A hardness?

Flexible filaments are rated by Shore A hardness — a standard scale for rubber and elastomers. Lower numbers are softer: 85A feels like a car tire; 95A feels like a shoe sole; above 98A is barely flexible. For most 3D printing applications, 95A is the best starting point: flexible enough for grip and vibration absorption, stiff enough to feed reliably through a direct drive extruder.

TPE (Thermoplastic Elastomer) is a broader category that includes TPU. Generic TPE filaments exist in softer formulations below 85A. These require the slowest speeds (10–15 mm/s) and the most careful extruder tension.

Settings by TPU grade

GradeFlexibilityNozzle tempBed tempPrint speedRetractionNotes
TPU 95AMinimal220–235°C25–60°C20–35 mm/sOffMost common grade. Phone cases, hinges, gaskets. Stiff enough to handle easily.
TPU 90AMedium220–235°C25–60°C15–25 mm/sOffMore flexible than 95A. Vibration dampers, grips, wristbands.
TPU 85AHigh215–230°C25–50°C10–20 mm/sOffVery soft. Requires slow speed and direct drive. Shoe soles, squeeze toys.
TPE (generic)Varies210–230°C25–45°C15–25 mm/sOffBroad category. Softer and more variable than TPU. Check vendor specs.

Direct drive is required

TPU cannot be reliably printed on a Bowden extruder. Here is why: flexible filament cannot transmit the push force from the extruder motor through a long PTFE tube to the nozzle. It buckles, compresses, and jams in the gap between the drive gear and the tube. The result is a jam every time.

A direct drive extruder places the drive gear directly above the hotend, with no tube in between (or a very short one). The filament path is rigid enough to handle the flexible material. All modern performance printers (Bambu Lab, Prusa, Elegoo Neptune 4, Creality K1, Voron) use direct drive systems.

Brand / ModelDrive typeTPU ratingNotes
Bambu Lab
All models
DirectExcellentAMS is blocked for flexible; load directly into the extruder.
Prusa
MK4 / MK3S+
DirectExcellentProven direct drive system. Use Prusa TPU profile as starting point.
Elegoo
Neptune 4 / 4 Pro
DirectVery goodShort direct path. Use at 25 mm/s.
Creality
K1 / K1 Max
DirectGoodWorks well. Avoid overfeeding — the K1 extruder can be aggressive.
Creality
Ender 3 V2 / V3 SE
BowdenPoorLong Bowden tube. TPU jams almost guaranteed. Upgrade to direct drive first.
Voron
All
DirectExcellentStealthburner/Clockwork2 handles all TPU grades cleanly.

Critical settings for TPU

Disable retraction entirely
Set retraction distance to 0 mm. Flexible filament bunches up inside the extruder when retracted. Enable combing mode instead — it routes travel moves inside printed walls so the nozzle never crosses open air, eliminating most stringing without retraction.
Reduce print speed to 20–30 mm/s
TPU cannot be fed faster than the nozzle can melt it at these temperatures. Faster speeds cause the extruder to skip or the filament to buckle upstream. Set 25 mm/s as your base speed; infill can be a little faster (30–35 mm/s), perimeters should be at or below 25 mm/s.
Reduce extruder tension
TPU is soft — the drive gear compresses it. If your extruder has an adjustable idler tension (Prusa, Voron), back it off by 1–2 turns from the PLA setting. Too much tension grinds grooves into the filament, causing inconsistent extrusion.
Increase flow rate if under-extruding
Some slicers default to a flow rate calibrated for rigid filaments. If prints are thin-walled or not fully solid, increase flow rate to 105–110% and re-test.
Keep the nozzle clear before starting
Purge a few cm of filament before printing to ensure the previous material (if any) is fully cleared. TPU mixed with PLA residue can cause inconsistent extrusion in the first layer.

TPU applications

Flexible filament excels in applications where rigidity would fail:

  • Phone cases and bumpers — absorbs drop impact, non-slip surface
  • Cable management clips — snaps on and off without breaking
  • Vibration dampers and anti-vibration feet — printer feet, motor mounts
  • Gaskets and seals — weather stripping, O-rings, panel seals
  • Grips and handles — over-molded knobs, tool handles, game controller grips
  • Hinges and living hinges — small box lids, snap-together assemblies
  • Shoe insoles and orthotics — custom-fit cushioning
  • Medical/wearable prototypes — skin-contact parts that flex with movement

TPU settings in the database

Browse exact TPU settings for every listed printer:

All TPU settings →Bambu Lab TPU →Prusa TPU →Elegoo TPU →