TPU & Flexible Filament Guide
TPU (Thermoplastic Polyurethane) is the most printable flexible filament — rubber-like, tear-resistant, and excellent for grips, gaskets, cases, and vibration dampers. The catch: standard Bowden printers cannot reliably print it, and standard speeds will jam every time. This guide covers everything you need to print flexible filament successfully.
What is Shore A hardness?
Flexible filaments are rated by Shore A hardness — a standard scale for rubber and elastomers. Lower numbers are softer: 85A feels like a car tire; 95A feels like a shoe sole; above 98A is barely flexible. For most 3D printing applications, 95A is the best starting point: flexible enough for grip and vibration absorption, stiff enough to feed reliably through a direct drive extruder.
TPE (Thermoplastic Elastomer) is a broader category that includes TPU. Generic TPE filaments exist in softer formulations below 85A. These require the slowest speeds (10–15 mm/s) and the most careful extruder tension.
Settings by TPU grade
| Grade | Flexibility | Nozzle temp | Bed temp | Print speed | Retraction | Notes |
|---|---|---|---|---|---|---|
| TPU 95A | Minimal | 220–235°C | 25–60°C | 20–35 mm/s | Off | Most common grade. Phone cases, hinges, gaskets. Stiff enough to handle easily. |
| TPU 90A | Medium | 220–235°C | 25–60°C | 15–25 mm/s | Off | More flexible than 95A. Vibration dampers, grips, wristbands. |
| TPU 85A | High | 215–230°C | 25–50°C | 10–20 mm/s | Off | Very soft. Requires slow speed and direct drive. Shoe soles, squeeze toys. |
| TPE (generic) | Varies | 210–230°C | 25–45°C | 15–25 mm/s | Off | Broad category. Softer and more variable than TPU. Check vendor specs. |
Direct drive is required
TPU cannot be reliably printed on a Bowden extruder. Here is why: flexible filament cannot transmit the push force from the extruder motor through a long PTFE tube to the nozzle. It buckles, compresses, and jams in the gap between the drive gear and the tube. The result is a jam every time.
A direct drive extruder places the drive gear directly above the hotend, with no tube in between (or a very short one). The filament path is rigid enough to handle the flexible material. All modern performance printers (Bambu Lab, Prusa, Elegoo Neptune 4, Creality K1, Voron) use direct drive systems.
| Brand / Model | Drive type | TPU rating | Notes |
|---|---|---|---|
| Bambu Lab All models | Direct | Excellent | AMS is blocked for flexible; load directly into the extruder. |
| Prusa MK4 / MK3S+ | Direct | Excellent | Proven direct drive system. Use Prusa TPU profile as starting point. |
| Elegoo Neptune 4 / 4 Pro | Direct | Very good | Short direct path. Use at 25 mm/s. |
| Creality K1 / K1 Max | Direct | Good | Works well. Avoid overfeeding — the K1 extruder can be aggressive. |
| Creality Ender 3 V2 / V3 SE | Bowden | Poor | Long Bowden tube. TPU jams almost guaranteed. Upgrade to direct drive first. |
| Voron All | Direct | Excellent | Stealthburner/Clockwork2 handles all TPU grades cleanly. |
Critical settings for TPU
- Disable retraction entirely
- Set retraction distance to 0 mm. Flexible filament bunches up inside the extruder when retracted. Enable combing mode instead — it routes travel moves inside printed walls so the nozzle never crosses open air, eliminating most stringing without retraction.
- Reduce print speed to 20–30 mm/s
- TPU cannot be fed faster than the nozzle can melt it at these temperatures. Faster speeds cause the extruder to skip or the filament to buckle upstream. Set 25 mm/s as your base speed; infill can be a little faster (30–35 mm/s), perimeters should be at or below 25 mm/s.
- Reduce extruder tension
- TPU is soft — the drive gear compresses it. If your extruder has an adjustable idler tension (Prusa, Voron), back it off by 1–2 turns from the PLA setting. Too much tension grinds grooves into the filament, causing inconsistent extrusion.
- Increase flow rate if under-extruding
- Some slicers default to a flow rate calibrated for rigid filaments. If prints are thin-walled or not fully solid, increase flow rate to 105–110% and re-test.
- Keep the nozzle clear before starting
- Purge a few cm of filament before printing to ensure the previous material (if any) is fully cleared. TPU mixed with PLA residue can cause inconsistent extrusion in the first layer.
TPU applications
Flexible filament excels in applications where rigidity would fail:
- Phone cases and bumpers — absorbs drop impact, non-slip surface
- Cable management clips — snaps on and off without breaking
- Vibration dampers and anti-vibration feet — printer feet, motor mounts
- Gaskets and seals — weather stripping, O-rings, panel seals
- Grips and handles — over-molded knobs, tool handles, game controller grips
- Hinges and living hinges — small box lids, snap-together assemblies
- Shoe insoles and orthotics — custom-fit cushioning
- Medical/wearable prototypes — skin-contact parts that flex with movement
TPU settings in the database
Browse exact TPU settings for every listed printer: